The
stationary concrete plant is designed for produce high-quality
concrete. It has the advantages of large output, high efficiency, high stability and high specification. Stationary
concrete batching
plants are reliable and flexible, easy to maintain and have a low failure rate. They are widely used in various projects such as roads and bridges, ports, tunnels, dams and buildings.
Stationary concrete batching has seen an upsurging rise in demand and manufacturers are modifying new models based on the customer need. The new models are furnished mainly with twin shaft mixers for maximised capacity, the
plants are also available with Planetary mixers and batch sizes could be modified. The Stationary
Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted
concrete output. In the current Stationary
concrete plants, the aggregates are stored in horizontal bins. The gathering conveyor belt runs below the bins where the weighing of aggregates takes place and the aggregates are then discharged onto the charging conveyor. Pneumatically operated gates are provided for discharge of the aggregate on to the gathering conveyor. The material is all weighed accurately and transferred to the twin shaft mixer through a slinger conveyor. The new batching
plants also come with the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC-based control system with real-time SCADA for control and data management, The news design models can adopt Ice dosing, Microsilica dosing and some special additives very easily. An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. Special
plant designs are available for dam construction and precast manufacturers.
Stationary Concrete Plant generally consists of the following units:
1. Aggregate Bunker (unit where aggregate is stored)
2. Aggregate Weighing Conveyor (Unit where the aggregate weighed precisely weighed under the aggregate bunker)
3. Aggregate Transfer Conveyor or Aggregate Transfer Bucket (Unit that carries the weighed aggregate to the mixer)
4. Cement Silo (unit where cement is stored)
5. Cement Screw (unit that carries the cement from the cement silo to the cement scale)
6. Cement -Water-Additive Scales (units where cement, water and additive are weighed)
7. Mixer (a mixer in which the weighed materials are mixed homogeneously and quickly)
8. Main Chassis (The unit containing the mixer, cement-water-additive scales, has carrier legs under which a transmixer will enter.)
9. Control Cabinet and Computerized Fully Automatic Control System (
Concrete is produced automatically according to the
concrete recipes entered the system)
10. Air Compressor and Pneumatic Equipment (Produces compressed air required for the operation of the facility)